Complete Solution for Conveyor Belt Workshop for Customers in Uzbekistan

This is a large group of companies in Uzbekistan, one of the subsidiaries manufactures various conveyor devices for use in food enterprises. They require a lot of connected conveyor belts (PVC, PU, ​​most food grade PU belts) and also need different profiles such as guides, spikes and sidewalls. They want to build their own belt production workshop to solve the following problems.
1.More competitive market, need to reduce the cost.
2. Need faster delivery time.
3. When a food factory needs conveyor belt maintenance, they can't offer prompt service.
4. Best quality control.

According to customer requests and requirements, we offer complete workshop solutions as well as training services.

Equipment list:

Why an air-cooled press? Not a water cooling press? When meeting with customers, we made a comparison for customers about the difference between 2 different types of tape splicing press. Finally, according to their requirements, they chose 2 air-cooled presses instead of water-cooled presses, even water-cooled presses are cheaper. Their idea why you should choose an air-cooled press:
1. The air-cooled press is 3 times faster than the water-cooled press. For example, a water-cooled press takes 100 hours to process 100 seams, while an air-cooled press only takes about 33 hours.
2. Also need to work in the field, need a light machine to deliver to the field. Small van, even one car can take it easily. No need to take an air compressor, no need for a water pump and water tank. All the work can be done by one person, not 2-3 people. Can offer customer a better price than others.
3. Some conveyor devices are far from the ground, lighter devices are very useful for workers. For example, the weight of 900 presses: upper part 18 kg, lower part 20 kg, total 38 kg.
4. There is no water at some workplaces. For this client, their workshop is ready, there is no project for the water supply system.
5.Don't think about wastewater treatment after cooling.
6. More environmentally friendly, 70% less electricity consumption, 100% less water consumption.

Why a new type of layer separator?1. Longer service life, the main body will be processed by our CNC machine. Not body welding.
2. Conveyor devices made by the customer are for foodstuffs and use more polyurethane than PVC. As we know, PU tape is much harder than PVC, not easy to split, so this type of separator is more suitable.
3. The customer is new to this field, the workers need a more easy-to-operate machine without much experience.
4. Kinfe is redesigned, workers can't touch it, more safe.
5.Sometimes it needs a belt film on the splicing machine to improve the connection, this separator can do it.
6. Fast working speed, about 40-50% higher working efficiency. Special separate PVC belt.

After testing, all machines are ready for operation.

Every air cooled press we will do below 3 steps of testing:
Step 1: Before assembly, check the air pressure system, airbag.
Step 2: After assembling the machine, do one more test, temperature heating and control system.
Step 3: Before packing and sending to the buyer, we will do one more test by connecting the real belt. Make sure everything is in order. We will also send a belt sample along with the machine. For each belt sample, we will record the temperature, pressure and time that we set as a reference.

Each machine will have one unique ID. According to ID, we offer our one year free spare parts warranty.

Arrival in the capital of Uzbekistan Tashkent. Very kind customer, pick us up late at night.

The customer's workshop is large and has an area of 300 square meters dedicated to the production of belts.

Conveyor devices manufactured by the customer. Especially for the food industry. The government plans to invest in the food industry, and industrial exports of 1.7 times more in 4-5 years will require more and more conveyor devices.

Consider the high cost of delivery, we make a drawing for the client, and they themselves make racks for storing tape rolls.

Setting up the high frequency welding machine:

All cars are ready to start. Each machine is easy to move and quickly set up.

Show workers how to operate each machine:
1. How to separate the PVC and PU conveyor belt by using the tip of the layer separator. Also machine maintenance.

2. How to use a hot air gun to weld the V-rail on the conveyor belt in the longitudinal direction. Select a sander after sanding the fabric side of the belt before gluing the V-guides to the back of the conveyor belt. New design, 1000mm roller, 300mm wider than old design.

3. Ways of loading and longitudinal cutting of conveyor belts. Our cutting unit has 5 blades, adjustable blade position, which allows you to cut 5 tapes of different widths at the same time. Once you have this machine, you can easily cut the belt when you need any belt width and length. No belt tension or floor guide required for quick setup and increased productivity. Most band slitting machines require a lot of floor space and are fixed on the ground, which is not suitable for small and medium workshops.

4. How to make beautiful fingers for the conveyor belt.
Automatic Conveyor Belt Puncher allows you to punch both ends of the belt at the same time, eliminating waste. Suitable for preparing fingers for PVC and PU tapes up to 8 mm thick.

5. How to connect PVC and PU conveyor belt.
For more information on Light Duty Conveyor Belt, see the following articles:
Method and procedure for splicing PVC and polyurethane conveyor belt
How can we connect the perfect conveyor belt?

Educate the client when faced with another type of belt on how to make the connection perfect:
On the same machine, why can some operators combine a wonderful effect; while some operators fail to do so after many attempts.

Why were they able to do this?
Here are some job skills that are not in the standard Handbook for your reference.

A. Pressure
Depending on pressure: 1 bar
B. Warm-up time
Usually it is up to the thickness of the belt
For example: 1 mm - 1 min.
2 mm -2 min.
3 mm -3 min.
Etc.,

If silicone or bead is added to the surface of the belt, the warm-up time will still be based on the above standard, but add the relative temperature.

C. Temperature

After setting the pressure and warm-up time, you only need to adjust the temperature. Temperature adjustment: whether the adhesive side of the baking tape is permeable or not, showing the splicing effect. If the adhesive does not penetrate, it shows that the temperature is not enough. Then you need to set a suitable temperature until the splicing effect is good enough.

For more information, please feel free to ask.